How does the swing wheel sorter adapt to parcels of different sizes and shapes?
Publish Time: 2025-04-28
In the modern logistics industry, especially in bulk sorting, e-commerce warehousing, express delivery centers, factory warehouse sorting, and inbound and outbound diversion and convergence, the swing wheel sorter plays a vital role. It can not only efficiently handle various types of parcels, but also flexibly deal with items of different sizes and shapes.
1. Adapt to variable parcel sizes
The design of the swing wheel sorter allows it to handle parcels of various sizes, from the smallest such as letters to the largest such as turnover baskets. This is mainly achieved through the following aspects:
Modular design: The swing wheel sorter usually adopts a modular structure, which means that the width and length of each module can be adjusted as needed. For smaller parcels, narrower modules can be used; for larger items, it can be adapted by increasing the number of modules or expanding the module width.
Adjustable swing wheel spacing: In order to better adapt to parcels of different sizes, some advanced swing wheel sorters are equipped with the function of adjustable swing wheel spacing. This means that the operator can dynamically adjust the distance between the swing wheels according to the actual package size to ensure that both cartons and soft bags are properly supported and guided.
Intelligent identification system: Modern swing wheel sorters are often integrated with intelligent identification technologies, such as barcode scanners, RFID readers or visual recognition systems. These technologies can help the system automatically identify the size information of the package, and optimize the sorting path and method accordingly to improve overall efficiency.
2. Handling packages of various shapes
In addition to size differences, swing wheel sorters also face the challenges of packages of various shapes, including but not limited to cartons, soft bags, woven bags, express bags, book storage, letters, turnover baskets and heavy goods. Here are some targeted solutions:
Design improvements for soft packages: Packages made of soft materials such as soft bags and woven bags are easy to deform and may encounter problems such as slipping or jamming on traditional sorting equipment. To this end, the swing wheel sorter uses special surface materials and texture designs to increase friction and prevent packages from slipping.
Support for irregular shapes: For those irregularly shaped items, such as turnover baskets or packages with protruding parts, the swing wheel sorter will use its unique swinging mechanism to guide these items to move smoothly along the predetermined route. In addition, some high-end models also have adaptive control functions, which can adjust the swing wheel action in real time according to the specific conditions of the package.
Enhanced heavy-load capacity: When it comes to heavy-loaded goods, the swing wheel sorter needs to have sufficient load-bearing capacity and stability. To this end, manufacturers often use high-strength materials to manufacture key components and optimize the mechanical structure to disperse the weight to ensure safe and reliable operation even under full load.
3. Applicable scenario analysis
Bulk sorting: When handling a large number of similar specifications of goods, the swing wheel sorter becomes the first choice due to its high speed and high precision. Especially in the fields of food processing and pharmaceutical circulation, it is crucial to quickly and accurately complete the sorting of large quantities of goods.
E-commerce warehousing: With the development of e-commerce, the number of orders has increased sharply and the variety is diverse. With its flexibility and versatility, the swing wheel sorter can effectively handle small batches and multi-variety orders from e-commerce platforms, significantly improving the efficiency of warehousing management.
Express delivery center: The rapid development of the express delivery industry requires sorting equipment to be not only fast, but also able to handle various types of packages. The swing wheel sorter just meets this demand, and can easily handle both light and large packages.
Factory warehouse sorting and inbound and outbound diversion and convergence: In the manufacturing environment, the frequency of raw materials and finished products entering and leaving the warehouse is very high. The swing wheel sorter helps companies improve the accuracy of inventory management while reducing manual intervention through precise material distribution.
In summary, the swing wheel sorter has successfully overcome the challenges brought about by the diversity of package sizes and shapes in the logistics field with its innovative design concepts and technical means. Whether in the application scenarios of bulk sorting, e-commerce warehousing, express delivery centers or factory warehouses, it can provide efficient and reliable solutions.
